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2025 stacker trend: AI navigation and multi-roadway collaborative development direction
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Publish Time:
2025-10-10
As morning sunlight illuminates the three-dimensional warehouse, the shelves resemble a silent steel forest, while stackers undergo a significant transformation. By 2025, these “porters” have evolved from relying on fixed tracks to embracing AI navigation and multi-lane collaboration, redefining efficiency in warehousing and logistics. As logistics equipment professionals, we have observed the industry's evolution through intelligence, marking a shift from “passive response” to “active thinking” in warehousing models.
1. AI navigation: giving the stacker “spatial awareness”
Traditional stackers rely on preset rails to complete cargo access, just like trains traveling along railway tracks, although stable, they lack flexibility.With the penetration of artificial intelligence technology, this situation has been completely broken.The new generation of stackers is equipped with lidar, visual recognition and inertial navigation systems to build a three-dimensional spatial dynamic perception ability.Like experienced drivers, they can independently plan the optimal path in the warehouse, avoid obstacles in real time, and even automatically correct actions when the cargo space is offset.This kind of ”human-like" environmental adaptability allows the warehouse layout to no longer be subject to rigid tracks, and high-density storage and flexible picking can be balanced.
What is more worthy of attention is the continuous optimization brought about by the AI learning mechanism.Through machine learning algorithms, the stacker records the data trajectory of each operation, analyzes the relationship between the size, weight and access frequency of different goods, and gradually forms a personalized operation strategy.For example, for goods that enter and exit the warehouse at a high frequency, the system will automatically adjust their storage location to a more accessible area. This ability of self-evolution has led to exponential growth in storage efficiency.
2. Multi-roadway collaboration: weaving an efficient logistics network
If AI navigation activates the potential of a single device, then the collaboration of multiple roadways opens up the second vein of the entire warehousing system.Under the traditional model, each roadway stacker operated independently, like soldiers fighting for each other; today, the central control system connects them into an organic whole through the Internet of Things technology.When a certain roadway is congested, the equipment in the adjacent roadway will take the initiative to share the task; when encountering urgent order requirements, the system can instantly deploy the three nearest equipment to form a temporary collaborative group to realize relay operations across the roadway.
Behind this synergy is the support of complex algorithms.The virtual warehouse built based on digital twin technology can simulate the equipment scheduling scheme under various working conditions in advance.Just like the conductor of a symphony orchestra, the system accurately calculates the beat of action of each device to ensure that hundreds of forks travel in an orderly manner in the three-dimensional space without colliding.Especially during peak periods such as the e-commerce promotion, multi-lane collaboration can increase the outbound efficiency by more than 40%, truly realizing “goods like rotation”.

3. the combination of two swords: reconstructing the new ecology of warehousing
When AI navigation meets multi-roadway collaboration, the chemical reactions produced are far beyond simple superposition.An intelligent stacker with independent decision-making ability can not only operate flexibly in a single roadway, but also dynamically adjust the service scope according to global needs.Imagine a scenario like this: during the morning rush hour, the demand for replenishment in Area A surged, and the two equipment originally responsible for Area B were automatically switched to Area A for support; during the lunch break, the idle equipment collectively turned to the maintenance channel for charging and maintenance.This kind of dynamic allocation of resources around the clock has allowed the equipment utilization rate to exceed the 90% mark.
For enterprises, this means lower operating costs and higher service quality.According to industry estimates, warehouses using intelligent stackers can increase floor efficiency by 35% and reduce labor costs by 60%.More importantly, the massive amount of operational data accumulated by the system provides companies with a valuable basis for supply chain optimization-which categories are at risk of unsalability?Which time period does additional capacity need to be allocated?These insights are hidden between every fork rise and fall.
At the forefront of the smart logistics revolution, we are witnessing not just an upgrade in equipment, but a profound transformation in the very logic of warehousing. The future of stackers is evolving; they will no longer be mere robotic arms, but rather intelligent nodes equipped with environmental awareness, autonomous decision-making capabilities, and the ability to collaborate seamlessly with one another. As a pioneering logistics equipment manufacturer, we are committed to translating cutting-edge laboratory technology into tangible productivity. Our mission is to empower businesses to capitalize on opportunities in an increasingly competitive market landscape. Imagine stepping into a modern warehouse of the future, where the soundscape is no longer dominated by the monotonous hum of machinery. Instead, you'll be enveloped by a harmonious symphony of efficiency, orchestrated by smart devices working in perfect concert. Welcome to the future of logistics.
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