Panel Storage Rack Selection Guide: A Comprehensive Approach to Choosing the Optimal Solution

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Publish Time:

2025-07-12

 

Sheet materials (such as metal sheets, wood sheets, plastic sheets, glass sheets, etc.) are important raw materials in manufacturing, construction, and furniture industries. Their warehousing management directly affects production efficiency and cost control. Choosing a suitable warehousing racking system can not only improve space utilization but also optimize access efficiency, ensure material quality, and reduce logistics costs. This article will provide a selection guide for sheet material warehousing racks from multiple dimensions, including storage needs, rack types, space utilization, access methods, and cost control to help companies choose the optimal solution.

 

I. Core Needs Analysis of Sheet Material Warehousing

1. Material Properties Determine Storage Methods

Size and Weight Different sheet materials (such as thin metal sheets and thick wood sheets) have large differences in size (length, width, thickness) and weight, requiring racks with matching load-bearing capacity.

Material and Protection Needs

Metal sheets require rust and scratch prevention and can be stored in isolation;

Wood sheets require moisture and deformation prevention and require well-ventilated racks;

Glass sheets require shock and breakage prevention and are suitable for dedicated partition racks.

Access Frequency Frequently accessed sheet materials (such as production raw materials) should be placed near the entrance and exit, while infrequently stored materials (such as spare inventory) can be placed on higher levels.

2. Warehouse Environmental Factors

Warehouse Height High-bay warehouses are suitable for using narrow-aisle racking (VNA) or automated storage and retrieval systems (AS/RS), while low-bay warehouses are suitable for shelf racking or drawer-type racking.

Floor Load-Bearing Capacity Heavy sheet materials (such as steel plates) require an assessment of the warehouse floor's load-bearing capacity to avoid rack overload.

Temperature and Humidity Control If storing wood or paper sheet materials, consider moisture-proof racks or dehumidification systems.

 

II. Main Types and Applicable Scenarios of Sheet Material Warehousing Racks

1. Shelf Racking

Features Each layer is paved with steel or wood plates, suitable for small and medium-sized sheet materials and manual access.

Applicable Scenarios

Lightweight sheet materials (such as PVC sheets, thin metal sheets)

Small batch, multi-variety storage

Low-budget, manually managed small warehouses

2. Cantilever Racking

Features No column obstruction, adjustable cantilever arms, suitable for long sheet materials (such as steel plates, wood sheets, pipes).

Applicable Scenarios

Long and heavy sheet material storage

Scenarios requiring lateral access (such as forklift operation)

Building materials, metal processing industries

3. Drawer Racking

Features Each layer is designed as a drawer, which can be pulled out for access, protecting the surface of the sheet materials.

Applicable Scenarios

Precision sheet materials (such as optical glass, high-gloss panels)

Storage with high dust and scratch prevention requirements

Electronics, furniture manufacturing industries

4. Narrow-Aisle Racking (VNA Racking)

Features Narrow aisles (1.6~2m), used with three-directional forklifts, improving space utilization.

Applicable Scenarios

High-frequency access in medium and large sheet material warehouses

Limited space but requiring high-density storage

5. Automated Storage and Retrieval System (AS/RS)

Features Stacker crane + conveyor line automatic access, intelligent management.

Applicable Scenarios

Large-scale sheet material warehousing (such as automobile manufacturing, large building material suppliers)

Intelligent warehouses requiring integration with WMS/WCS systems

III. Five Key Factors in Sheet Material Rack Selection

1. Storage Efficiency Optimization

First-In, First-Out (FIFO) or Last-In, First-Out (LIFO)

FIFO (such as flow-through racking) is suitable for easily aging sheet materials (such as plywood);

LIFO (such as push-back racking) is suitable for durable metal sheet materials.

Rack Height and Depth Customized according to sheet material size to avoid space waste.

2. Matching Access Methods

Manual Access Shelf racking, drawer-type racking.

Forklift Operation Cantilever racking, narrow-aisle racking.

Full Automation AS/RS automated warehouse + AGV handling.

3. Load-Bearing Capacity and Safety

Rack Load-Bearing Capacity Heavy sheet materials (such as steel plates) require reinforced cantilever racks or heavy-duty shelf racks.

Earthquake Resistance and Anti-Tip High-level racks require additional guardrails or stabilizing devices.

4. Cost Control

Initial Investment Shelf racking < Cantilever racking < Narrow aisle racking < AS/RS.

Long-term benefits Automated racking (such as AS/RS), while costly, saves labor and improves efficiency.

5. Future scalability

Modular design: facilitates later adjustments to shelf height and the addition of storage units.

Intelligent upgrades: reserves WMS/WCS interfaces to support future automation upgrades.

 

IV. Typical industry selection case reference

Industry Panel type Recommended racking Core needs
Metal processing Steel plates, aluminum plates Cantilever racking Heavy-duty storage, lateral access
Furniture manufacturing Wooden boards, density boards Shelf racking + moisture-proof design Deformation prevention, manual picking
Building materials Glass plates, gypsum boards Drawer racking Shatterproof, scratch-resistant
Automotive manufacturing Car body steel plates AS/RS automated warehouse Large-scale, automated management

 

V. Conclusion and suggestions

The selection of sheet material storage racking needs to comprehensively consider Cargo characteristics, access methods, space utilization, cost budget, and future scalability Companies can make decisions according to the following steps:

Clarify storage needs (Sheet size, weight, access frequency);

Evaluate warehouse conditions (Height, ground load-bearing capacity, temperature and humidity);

Match racking type (Cantilever racking, shelf racking, AS/RS, etc.);

Optimize layout and processes (FIFO/LIFO, degree of automation);

Reserve upgrade space (Modular, intelligent compatibility).

Correct racking selection can not only improve warehousing efficiency but also reduce losses, optimize supply chain management, and bring long-term benefits to the enterprise.

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