Application of electric energy metering instruments in energy management of smart warehouses

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Publish Time:

2025-07-17

The following is a detailed explanation of the application of electricity metering instruments in intelligent warehouse energy management:

 

I. Accurate Energy Consumption Data Acquisition
1. Real-time Monitoring of Electricity Consumption
Electricity metering instruments can accurately measure the electricity consumption of various electrical equipment in the intelligent warehouse in real time, such as lighting systems, ventilation equipment, air conditioning units, automated sorting equipment, electric devices on storage racks, and various monitoring systems. Through high-precision sensors and advanced metering technology, electricity consumption data is collected at certain intervals (e.g., every second, every minute), obtaining comprehensive and detailed energy consumption information. This is like installing "monitors" for the warehouse's energy consumption, not missing any flow of electricity.
2. Zonal and Equipment-Specific Metering
Electricity metering instruments can be installed in different functional areas of the intelligent warehouse, such as storage areas, sorting areas, packaging areas, and office areas, to achieve zonal metering. At the same time, electricity consumption can be separately counted for each specific key piece of equipment. This allows for a clear understanding of the electricity consumption of each area and each piece of equipment during specific time periods, helping to accurately analyze the key areas of energy consumption and high-energy-consuming equipment, providing a precise data basis for the subsequent development of energy management strategies. For example, if the electricity consumption of the lighting system in a certain storage area is found to be abnormally high, the cause can be further investigated, such as whether it is due to equipment malfunction or unreasonable lighting duration settings.

II. Energy Cost Accounting and Control
1. Accurate Calculation of Energy Costs
Based on the detailed electricity consumption data collected by the electricity metering instruments, combined with local electricity pricing policies (including peak and valley electricity prices, tiered electricity prices, etc.), the energy costs incurred by the intelligent warehouse at various time periods, in various areas, and on various equipment can be accurately calculated. This is crucial for warehouse operating cost accounting, allowing managers to clearly understand the proportion of energy costs in the overall warehousing operating costs, and which specific aspects consume more electricity costs, facilitating targeted cost control. For example, by analyzing that certain equipment is not fully utilized during the off-peak hours at night, resulting in missed opportunities to reduce electricity costs, the equipment's operating schedule can be adjusted to optimize costs.
2. Setting Energy Consumption Budgets and Warnings
Based on historical electricity consumption data and warehouse operation plans, reasonable energy consumption budgets can be set for the intelligent warehouse using data from electricity metering instruments. When actual electricity consumption approaches or exceeds the budget, the system can promptly issue warning signals, reminding management personnel to take corresponding energy-saving measures to avoid excessive energy cost overruns. For example, set a monthly electricity consumption budget at the beginning of each month. Once the total electricity consumption reaches a certain percentage (e.g., 80%) as monitored by the electricity metering instrument, an automatic warning notification is sent to the relevant person in charge, so that adjustments can be made to equipment usage, lighting duration, etc., to ensure that energy costs are controlled within a reasonable range.

 

III. Equipment Energy Efficiency Assessment and Optimization
1. Analysis of Equipment Energy Efficiency Performance
The electricity consumption data of various equipment over long periods recorded by electricity metering instruments can be used to evaluate the energy efficiency levels of different equipment. By comparing the electricity consumption of similar equipment under the same operating conditions, or by analyzing the energy consumption curve of equipment under different load conditions, it is possible to determine which equipment has high operating efficiency and which equipment has energy-saving potential. For example, for two automated sorting equipment of the same specifications, if one has significantly lower electricity consumption than the other under the same sorting volume, the equipment with higher electricity consumption can be thoroughly inspected to see if there are problems such as mechanical part wear and tear or low motor efficiency, and then measures such as repair, replacement of parts, or optimization of operating parameters can be taken to improve its energy efficiency.
2. Assisting in Equipment Operation Optimization
Based on the equipment energy consumption situation provided by the electricity metering instrument, the equipment's operating mode, start-up time, etc., can be optimized and adjusted. For example, for air conditioning systems, based on the temperature requirements and personnel activity in the warehouse at different times, combined with electricity metering data, the optimal operating temperature setting and fan speed can be determined, ensuring both the comfort of the warehouse and the requirements of the goods storage environment, while minimizing the electricity consumption of the air conditioner. An intelligent control system can also be used to reasonably arrange the staggered start-up and shutdown of equipment based on real-time electricity load conditions, avoiding the situation where multiple high-energy-consuming equipment operate simultaneously, causing excessive grid load and energy waste.

 

IV. Analysis and Management of Energy Usage Behavior
1. Correlation Analysis of Employee Operation Behavior
To a certain extent, the data from electricity metering instruments can reflect the relationship between employees' daily work habits and energy consumption. For example, by analyzing the changes in electricity consumption when different shifts and different positions operate equipment, it is possible to find out whether there is energy waste due to improper operation (such as equipment idling for a long time, unnecessary lighting, etc.). If the total electricity consumption in a certain area of a certain shift is significantly higher than that of other shifts, the operating behavior of the employees in that shift can be specifically checked and trained to correct bad energy usage habits and improve the energy-saving awareness of all employees.
2. Promoting the Implementation of Energy-Saving Measures
With the clear presentation of energy consumption by electricity metering instruments, various energy-saving measures can be more effectively promoted in intelligent warehouses. For example, by displaying electricity metering data and energy-saving effect comparisons through bulletin boards, internal management systems, etc., employees can visually see the actual benefits brought by energy-saving measures, encouraging employees to actively participate in energy-saving actions, such as turning off lights and reasonably adjusting equipment operating parameters. At the same time, the implementation effects of energy-saving measures can be quantitatively evaluated based on electricity metering data, continuously improving and perfecting energy-saving schemes.

 

V. System Integration and Intelligent Management
1. Integration with Warehouse Management System (WMS)
Electricity metering instruments can seamlessly integrate the collected energy data into the warehouse management system (WMS) of the intelligent warehouse. In the WMS, energy data can be combined with other warehousing operation data (such as inventory information, order processing status, equipment status, etc.) to achieve more comprehensive intelligent management. For example, when the inventory turnover rate in a certain area is high, combined with the energy consumption in that area, it can be comprehensively judged whether it is necessary to increase the lighting brightness or adjust the operating frequency of the ventilation equipment to optimize energy use while ensuring warehousing operation efficiency.
2. Remote Monitoring and Intelligent Control
With the help of network communication technology, electricity metering instruments can achieve remote monitoring functions. Management personnel, regardless of their location, can view the electricity consumption of the intelligent warehouse in real time through network terminals (such as computers, mobile phones, etc.) and remotely intelligently control some equipment. For example, during holidays, when there are not many tasks in the warehouse, some unnecessary electrical equipment can be remotely controlled to be turned off, leaving only basic monitoring and security equipment running, achieving refined energy management and efficient utilization.

 

Energy metering instruments play a crucial role in the energy management of smart warehouses, contributing to efficient energy use and sustainable operation through data acquisition, cost control, equipment optimization, behavior management, and system integration.

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