What is shelf storage and how is it managed?

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Publish Time:

2025-07-30

The following is an introduction to and management methods for shelf storage locations:

 

What are shelf storage locations?

Shelf storage locations refer to the specific locations in a warehouse used to store goods. They are units created by the refined division of warehouse space. Through reasonable planning, allocation, and labeling, each storage location has a unique code or label to accurately record and manage the storage status of goods. Its core purpose is to achieve orderly storage and efficient flow of goods, improving warehouse operational efficiency. For example, in supermarkets or logistics centers, different goods are assigned to specific shelf layers, rows, or grids; these are "storage locations".

 

How to manage

 

1. Basic Setup and Planning
- Numbering System: Adopt a hierarchical, row-column coding rule (e.g., by area + shelf number + layer number + position) to ensure that each storage location is unique and easy to locate quickly; barcode and RFID tag technologies can be combined to enhance identification efficiency.
- Layout Design: Optimize space utilization based on goods attributes (size, weight, shape), turnover rate, and access frequency. For example, heavy goods are placed at the bottom for stability, and frequently accessed goods are placed near the entrance; the width of the aisles and ease of personnel operation should also be considered.
- Classification and Isolation: Following safety principles, store hazardous goods, perishable goods, and other special goods in separate areas; avoid mixing categories that may affect each other (e.g., separating food and cleaning agents).

 

2. Dynamic Process Control
- Inbound Management: After registering the goods information, allocate to the preset storage location according to the location storage or classification storage principle, and update the system data in real time. This step should pay attention to the application of the First-In, First-Out (FIFO) strategy to prevent backlog and stagnation.
- Outbound Execution: Query the target storage location through the WMS system, pick goods according to order requirements, and simultaneously mark the storage location status as "available" to reduce confusion caused by repeated occupancy.
- Regular Inventory: Compare actual inventory with system records, correct discrepancies in a timely manner, and analyze the reasons (such as human error or theft losses) to ensure consistency between accounts and inventory.

3. Technical Support and Tool Application
- Digital System: Use a Warehouse Management System (WMS) to achieve automated tracking, monitor inventory changes, generate reports, and warn of abnormal situations; the ERP system can further integrate supply chain data to optimize storage location allocation logic.
- Intelligent Equipment Assistance: Use a lighting system to guide picking routes, and RF handheld terminals to speed up barcode scanning operations, reducing human error rates.
- Data Analysis and Optimization: Use Excel or Python to analyze indicators such as storage location utilization rate and turnover rate, and dynamically adjust the placement of popular goods to improve overall efficiency.

 

4. System Standards and Maintenance
- Standardized Operations: Develop clear inbound, outbound, and inventory procedures, train employees to strictly abide by them to avoid arbitrarily changing storage locations; establish a storage location cleaning mechanism, and regularly organize idle space and redistribute resources weekly.
- Safety Protection Measures: Check the stability of the shelf structure and ensure that the load-bearing capacity of heavy-duty equipment meets standards; implement special area control for flammable and explosive goods and equip with fire-fighting facilities.
- Continuous Improvement Mechanism: Flexibly adjust the shelf layout according to business changes (such as seasonal demand fluctuations), evaluate the storage location utilization rate monthly, and propose improvement plans.

Shelf storage location management is a systematic project involving space planning, process control, technological empowerment, and system guarantees. By using scientific methods to achieve precise location and efficient flow of goods, it can not only reduce operating costs but also significantly improve the overall efficiency of the warehouse.

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