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Acceptance Criteria and Testing Procedures for Intelligent Automated Storage Systems
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Publish Time:
2025-09-22
Abstract: This paper focuses on intelligent automated warehouses, providing a detailed explanation of their acceptance criteria and the corresponding testing procedures. It aims to offer a comprehensive and clear guidance framework for the delivery and quality control of related projects, ensuring that intelligent automated warehouses can be efficiently, reliably, and safely put into practical operation.
I. Acceptance Criteria
(1) Integrity of Hardware Facilities
The shelving system of the intelligent automated warehouse should be securely installed, with no deformation or damage to its structure. Additionally, the load-bearing capacity of each floor beam must meet the design specifications. Stacker cranes and other mechanical equipment must operate smoothly, with precise track alignment and positioning accuracy that complies with industry standards—for instance, errors in the X, Y, and Z axes should be tightly controlled within extremely narrow tolerances, ensuring accurate storage and retrieval of goods. Meanwhile, the transmission components of conveying equipment should function properly, with belts free from slippage or deviation, and roller spacing maintained at uniform, optimal intervals to guarantee seamless cargo movement.
(II) Software Function Accuracy
The management system should enable precise inventory counts and real-time monitoring, accurately recording the time, quantity, and location information of goods entering and leaving the warehouse. The user interface must be simple, intuitive, and highly responsive, making it easy for staff to input commands and perform queries. Additionally, the system should feature comprehensive fault-alert capabilities—promptly issuing audible and visual alarms and clearly indicating the exact location of any abnormalities, such as equipment overload or communication disruptions.
(III) Safety and Reliability in Protection
Equipped with sufficient fire protection facilities, such as smoke detectors, fire sprinklers, and more, these systems should undergo regular inspections and maintenance to ensure their effectiveness. Emergency stop buttons should be strategically placed for easy access in any emergency situation, enabling the immediate shutdown of the entire system and safeguarding both personnel and equipment. Additionally, protective barriers and warning signs should be installed to prevent unauthorized individuals from entering hazardous areas by mistake.
II. Testing Process
(1) No-Load Testing Phase
First, conduct no-load trial runs individually for each piece of equipment, observing whether the startup and shutdown processes are normal, if the operating speed remains stable, and if there are any unusual vibrations or noises. For example, the stacker crane should start from its initial position and travel back and forth along the track multiple times, ensuring that its acceleration and deceleration phases transition smoothly. Afterward, perform a coordinated no-load test, simulating the actual workflow but without placing any goods. This step is designed to verify the seamless collaboration among all equipment, such as whether the handover between the stacker crane and the conveyor line occurs smoothly.
(II) Load Testing Phase
Test the equipment by gradually loading it to its designed capacity, with a particular focus on its load-bearing capability and stability. After running continuously for a period of time, check whether the shelves show any signs of deformation, whether the motor temperatures remain within normal ranges, and whether there’s any drop in transmission efficiency. At the same time, evaluate how the system handles goods of varying weights and sizes, ensuring the system’s versatility and adaptability.
(III) Stress Testing Phase
Within a short period, significantly boosting business volume beyond daily expectations to test the system's ultimate performance. Monitor the system's response speed, data-processing capabilities, and equipment durability under high stress, promptly identifying potential bottlenecks and making timely optimizations—ensuring the intelligent automated warehouse operates reliably in complex and ever-changing real-world scenarios.
By strictly following the above acceptance criteria and testing procedures, the quality and performance of the intelligent automated warehouse can be effectively ensured, enabling it to better meet the demands of modern logistics and warehousing operations.
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