1. Unreasonable planning and layout
2. Poor device compatibility
3. Insufficient security protection
4. Difficult to maintain in the later stages

In today’s rapidly growing modern logistics industry, automated warehouses—essential facilities for efficient storage and rapid sorting—face numerous challenges during their construction. Thoroughly analyzing these issues and proposing practical, viable solutions is crucial to ensuring smooth project implementation and maximizing the full potential of automated warehouses.

Unreasonable planning and layout

Many companies fail to fully consider the flow of goods, the characteristics of different product categories, and future business growth trends during their initial planning stages. This can lead to cramped storage areas for popular items, resulting in frequent congestion, while less-in-demand products end up occupying vast amounts of space—wasting valuable resources. For instance, a certain e-commerce company’s automated warehouse suffered from narrow picking-zone aisles due to inaccurate forecasts of surging sales for its best-selling products, causing a sharp drop in operational efficiency during peak hours. To address this issue, companies need to establish a dedicated data analytics team that leverages historical sales data, market research reports, and industry insights. By using simulation software to test multiple scenarios, they can identify the optimal storage-location strategy and overall layout design, ensuring smooth logistics for all products while maximizing space utilization.

Intelligent Stereoscopic Warehouse

Poor device compatibility

Due to the wide variety of brands and inconsistent standards in the market for automation equipment, interfaces often fail to match and communication protocols frequently differ among stackers, conveyors, and other devices produced by different manufacturers. When this happens, the entire system struggles to operate smoothly, leading to frequent malfunctions. For instance, a manufacturing company that has implemented a multi-brand automated warehouse system with various handling robots found that these robots couldn’t seamlessly integrate with one another, severely disrupting production flow. To prevent such issues, it’s crucial to clearly specify during the project bidding phase that suppliers must adhere to unified industry standards and technical specifications. Additionally, comprehensive pre-integration testing of all equipment should be conducted before system deployment, allowing for timely adjustments to parameters or component replacements, thereby ensuring seamless interconnectivity and stable operation across all devices.

Automated Stereoscopic Warehouse

Insufficient security protection

High-rise automated warehouses feature dense shelving arrangements, posing significant safety risks such as falling objects and personnel entrapment. Some construction projects, in an effort to cut costs, have reduced investments in essential safety protection devices—such as insufficiently robust guardrails or missing fire-fighting equipment. There have even been instances where warehouse fire alarm systems failed to function properly, delaying the detection of fires and leading to substantial property damage. To address these concerns, it is imperative to strictly adhere to relevant safety regulations during design and construction, ensuring the installation of high-quality protective measures. This includes sturdy guardrails, sensitive smoke detectors, and advanced automatic sprinkler systems. Additionally, regular safety training sessions and emergency drills should be conducted for all employees, helping to enhance their overall safety awareness and ability to respond effectively to potential crises.

Automated Stereoscopic Warehouse

Difficult to maintain in the later stages

The complex mechanical structure and advanced electronic control systems make the maintenance of automated warehouses particularly challenging. Some critical components have long procurement cycles and high repair costs, while specialized technical personnel remain relatively scarce. As a result, when equipment experiences sudden failures, timely repairs often become difficult, disrupting normal operations. To address these challenges effectively, it’s essential to establish a comprehensive equipment management system that meticulously records each unit’s operational status and maintenance history. Additionally, forging long-term cooperative agreements with equipment manufacturers can ensure an ample supply of spare parts. Finally, investing in the development of an internal team of skilled technicians—or partnering with third-party professional maintenance services—can help mitigate the complexities of post-installation upkeep.

Building a stereoscopic warehouse is a systematic project; only by squarely addressing and properly resolving the common issues mentioned above can we create efficient, safe, and stable modern warehousing facilities that provide robust support for the company's growth.