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Heavy-duty racking acceptance criteria: Key inspection points after installation
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Publish Time:
2025-09-29
In the warehousing and logistics field, Heavy-duty shelving Undertaking the critical task of storing and handling large volumes of goods, its stability, safety, and functionality are absolutely essential. Below are the inspection points that must be strictly followed after installation, ensuring the shelving system meets design specifications and delivers reliable performance.
I. Structural Stability Verification
First, thoroughly inspect the overall structure of the shelving unit. Check whether the upright posts are perfectly vertical to the ground—use a level or plumb line for accurate assessment. Any deviation should be kept within an extremely narrow range, as even minor misalignments can compromise the even distribution of load. Next, ensure that the crossbeams remain perfectly horizontal, and verify that all bolts at the connecting nodes are securely tightened with no signs of loosening, preventing component displacement caused by vibrations. At the same time, examine closely the connections between the main and secondary frames to confirm their stability. Particularly when multiple rows are linked together, make sure the frames work in harmony to bear the load evenly, avoiding any localized weak points that could trigger a chain reaction, potentially leading to instability—or even collapse—of the entire shelving system.
Heavy-duty shelving system
II. Welding Quality Inspection
Carefully inspect all metal welding areas—high-quality welds should exhibit uniformity, fullness, and smooth transitions, with no defects such as cold welding, incomplete fusion, slag inclusions, or cracks. Pay particular attention to welds in critical load-bearing areas, such as the connection between column bases and base plates, as well as the reinforcement welds at beam-to-beam joints. These areas are especially vulnerable to issues that could significantly compromise structural integrity, shorten the shelf's service life, and pose serious risks to both the safety of operators and the secure storage of goods.
III. Surface Treatment Evaluation
Qualified Heavy-duty shelving Typically, anti-corrosion and anti-rust surface treatments are applied, with common methods including powder coating and galvanization. Check whether the coating fully covers the surface, ensuring there is no peeling or blistering. For plated surfaces, verify both the thickness and adhesion to guarantee they effectively isolate air and moisture, slowing down steel corrosion and helping maintain the shelf's clean appearance while extending its service life. Additionally, signage should remain clearly visible, clearly indicating information such as weight capacity limits and the manufacturer’s details for easy daily management and maintenance.
IV. Confirmation of Safety Protection Facilities
If the shelving is at a greater height or requires a special layout, essential safety features such as matching guardrails and toe boards must be installed. Verify that these installations are properly in place, that their dimensions meet standard specifications, and that they can effectively prevent items from falling and causing injury. For instance, the guardrails along the edges of top-level shelves should be tall enough to securely block even standard-sized pallets from accidentally sliding off, while the toe boards at the bottom can reliably protect against damage caused by collisions between handling equipment and the shelf base.
Through the meticulous inspection process outlined above, we can comprehensively ensure Heavy-duty shelving Its quality is reliable, laying a solid foundation for efficient and safe warehousing operations ahead.
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