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02

2025-04

Types of racking for storage cages

Regarding suitable warehouse racking types for storing storage cages, here are some recommendations: I. Heavy-duty beam racking Features: Provides 100% selectivity, allowing forklifts or other handling equipment to easily access any storage location for efficient warehousing operations. Suitable for storing goods packaged in units such as pallets or storage cages, with a load capacity of up to 4000kg per layer. Can fully utilize warehouse space and achieve classified management of materials. Applicability: The structure and load-bearing capacity of heavy-duty beam racking make it very suitable for storing storage cages containing heavier items. Its adjustable height and good accessibility also meet the storage needs of storage cages of different sizes and weights. II. Narrow aisle racking Features: The main structure adopts a beam racking system, but the aisle width is narrower, usually between 1600mm and 2000mm. Provides 100% selectivity, allowing forklifts to access any pallet or storage cage goods at any time. The stacking channel width is slightly wider than the size of pallet goods, achieving high-density storage needs. Applicability: The high-density storage characteristics of narrow aisle racking make it an ideal choice for storing storage cages, especially in warehouses with limited space. Suitable for warehouses with large inventory, frequent goods turnover, and high requirements for picking efficiency. III. Drive-in racking Features: A continuous and independent racking design, without channel separation, with high storage density. High utilization rate of floor space and relatively low investment cost. Applicability: Drive-in racking is suitable for storing large quantities of the same type of goods, such as similar items packaged using storage cages. Suitable for situations with few varieties and large quantities, and suitable for the entry mode of pallets or storage cage goods. IV. Mezzanine racking Features: A fully combinable structure, using columns and beams to construct multi-layer platforms, with shelves or work areas set up on the platforms. Low cost, fast construction, and flexible design into two or more layers. Applicability: Although mezzanine racking is mainly used for storing small packaged parts or goods with many varieties and small quantities, in some cases, it can also be used for storing storage cages, especially when the warehouse is high and needs to make full use of vertical space. Suitable for storing hardware tools, electronic equipment, mechanical parts, etc., and can also be considered for storing specific types of storage cages. V. Double-deep racking Features: Uses special forklifts, with shelves designed for double-row parallel storage of goods. High warehouse utilization rate, 50% selectivity, and aisles designed according to the forklift. Applicability: Double-deep racking is suitable for use in warehouses with low picking rates, with a floor utilization rate of up to 42%. Suitable for occasions requiring high storage density and few types of goods, and can also be considered for storing storage cages, especially when warehouse space is limited and storage capacity needs to be maximized. For suitable types of warehouse racking for storing storage cages, the choice can be made based on the specific conditions of the warehouse, the characteristics of the goods, and the storage needs. When selecting, factors such as the load-bearing capacity, space utilization rate, access efficiency, cost, and maintenance of the racking should be considered comprehensively.

2025-04-02

Types of racking for storage cages

02

2025-04

Fully Automated Intelligent AS/RS: Cost Reduction, Efficiency Improvement, and Intelligent Management

Fully automated intelligent storage systems can significantly reduce costs and increase efficiency. A detailed analysis of their cost-reduction and efficiency-enhancing effects is provided below: I. Specific Manifestations of Cost Reduction and Efficiency Improvement 1. Improved Space Utilization l Fully automated intelligent storage systems utilize high-bay racking to fully utilize the vertical space in the warehouse, significantly increasing storage capacity per unit area. Compared to traditional warehouses, space utilization can be improved by 70%~90%, or even higher. 2. Improved Access Efficiency l The automated system enables fast and accurate access operations, reducing the time required for manual searching and handling. The automated access system of an intelligent storage system can complete access operations within minutes or even seconds, while traditional manual access may take minutes to tens of minutes. 3. Reduced Labor Costs l Fully automated intelligent storage systems reduce the need for manual operation, significantly reducing labor costs and intensity, especially in repetitive, hazardous, or harsh environments. 4. Optimized Inventory Management l Through an integrated management system, intelligent storage systems can achieve real-time inventory monitoring and management, reducing problems of excessive or insufficient inventory and optimizing inventory levels. This helps companies better understand their inventory situation, optimize inventory management strategies, and improve capital turnover efficiency. 5. Improved Logistics Efficiency l Intelligent storage systems seamlessly connect with production lines to ensure timely supply of materials and rapid outflow of finished products, improving overall logistics efficiency. 6. Reduced Errors and Losses l Automated systems reduce the possibility of human error, such as picking or placing items incorrectly, and also reduce the risk of damage to goods during storage and handling. II. Case Analysis of Cost Reduction and Efficiency Improvement A server manufacturing company, for example, achieved significant cost reduction and efficiency improvement after adopting a fully automated intelligent storage system: l Efficiency Improvement: Through pre-simulation testing and nearly two months of practice, the overall warehouse operating efficiency has increased by about four times. In the delivery process, after using AGV unmanned delivery, the fastest delivery time is 3 minutes, and the overall efficiency has increased by 65%; in the outbound process, after using stacker cranes, the efficiency has increased by nearly 10 times, averaging within 1 hour, and the fastest completion time for material outbound is 5 minutes. l Cost Savings: According to the budget, the use of this intelligent warehouse can save tens of millions of yuan in annual operating costs. III. Other Advantages of Fully Automated Intelligent Storage Systems In addition to cost reduction and efficiency improvement, fully automated intelligent storage systems also have the following advantages: 1. Flexibility and Scalability: Intelligent storage systems can be adjusted and expanded according to changes in production needs to adapt to different scales and types of production needs. 2. Improved Production Response Speed: Quickly respond to changes in production needs, improving the flexibility and adaptability of production planning. 3. Data Analysis and Decision Support: Intelligent storage systems can collect a large amount of data, and by analyzing this data, they can provide decision support for management, further optimizing production processes and inventory management. 4. Environmentally Friendly: Reduces the large land demand for traditional flat warehouses, contributing to environmental protection and sustainable development. Fully automated intelligent storage systems have significant advantages in cost reduction and efficiency improvement and are an important choice for companies to improve warehouse management efficiency and reduce costs.

2025-04-02

Fully Automated Intelligent AS/RS: Cost Reduction, Efficiency Improvement, and Intelligent Management

02

2025-04

Intelligent storage solution for mold storage racks

Intelligent storage can indeed be adopted for mold storage racks; intelligent storage systems can significantly improve the efficiency and accuracy of mold storage, while optimizing space utilization and reducing operating costs. A detailed analysis of intelligent storage for mold storage racks is provided below: I. Advantages of Intelligent Storage Systems 1. High-efficiency Automation: * The introduction of automated equipment, such as automated stacker cranes and automated pallet conveyors, enables fast access and handling of molds. * Automated systems can operate 24/7, significantly improving storage and retrieval efficiency. 2. Precise Positioning and Management: * Using barcode and RFID technologies for precise positioning and tracking of molds. * Real-time monitoring systems provide real-time updates on mold storage status, offering inventory warnings and optimization suggestions. 3. Optimized Space Utilization: * Utilizing high-bay racking systems to maximize the vertical space of the warehouse. * Intelligent algorithms optimize mold storage locations and layouts, improving space utilization. 4. Reduced Operating Costs: * Automated equipment reduces the need for manual intervention, lowering labor costs. * Real-time monitoring systems promptly identify and address potential issues, reducing maintenance costs. II. Application Cases of Intelligent Storage Systems A fully automated mold warehouse is a typical application case of an intelligent storage system. It uses a high-bay racking system to maximize warehouse space through vertical storage. Simultaneously, it introduces intelligent technologies, such as automated storage and retrieval systems (AS/RS), to achieve automated mold access. These systems use barcodes, RFID, etc., to track and locate each mold's position, ensuring fast and accurate completion of access tasks. III. Implementation Steps of Intelligent Storage Systems 1. Needs Analysis: * Clarify the specific needs and goals of mold storage, such as storage capacity, access efficiency, and space utilization. 2. System Planning: * Based on the needs analysis, plan the overall architecture and layout of the intelligent storage system. * Select appropriate racking types, automated equipment, and information management systems. 3. System Implementation: * Install racking, automated equipment, and information management systems. * Conduct system debugging and testing to ensure that all functions operate normally. 4. Training and Maintenance: * Provide system training to operators to ensure they can proficiently use the intelligent storage system. * Regularly maintain and service the system to ensure its stability and reliability. IV. Future Development of Intelligent Storage Systems With continuous technological advancements, intelligent storage systems will play an even greater role in mold storage. In the future, intelligent storage systems may incorporate more advanced technologies, such as artificial intelligence and the Internet of Things, to achieve more intelligent and automated warehouse management. Simultaneously, intelligent storage systems will also focus more on user experience and safety, providing more convenient, efficient, and secure warehousing services. Mold storage racks can adopt intelligent storage systems to improve storage efficiency, optimize space utilization, and reduce operating costs. Through reasonable system planning and implementation steps, as well as continuous training and maintenance, the intelligent storage system can play an optimal role in the field of mold storage.

2025-04-02

Intelligent storage solution for mold storage racks

02

2025-04

Evaluation of old shelves during the upgrade of the intelligent warehouse

When upgrading warehouse shelving to an intelligent automated storage and retrieval system (AS/RS), the usability of the old shelving is a matter that requires comprehensive consideration. Below is a detailed analysis of this issue: I. Assessment and Selection of Old Shelving 1. Structural Stability: l Assess whether the structure of the old shelving is stable and whether there are any problems such as deformation, loose connections, or corrosion. l For structurally sound shelving, consider modification and upgrading to meet AS/RS requirements. 2. Precision Requirements: l AS/RS has high precision requirements for shelving. It is necessary to ensure that parameters such as the inter-layer spacing and inter-column spacing meet the access requirements of automated equipment. l If the precision of the old shelving is insufficient, adjustments or re-customization may be required. 3. Load-bearing Capacity: l Based on the type and weight of goods stored in the AS/RS, assess whether the load-bearing capacity of the old shelving meets the requirements. l If the load-bearing capacity of the old shelving is insufficient, reinforcement or re-customization is required. II. Modification and Upgrading of Old Shelving 1. Adding Automated Equipment Interfaces: l Add automated equipment interfaces to the old shelving, such as access interfaces for automated guided vehicles (AGVs) or carton transfer units (CTUs). l This requires ensuring that the structure and precision of the shelving meet the access requirements of the automated equipment. 2. Optimizing Shelving Layout: l Optimize the layout of the old shelving based on the needs of the AS/RS to improve space utilization and access efficiency. l This may involve adjusting parameters such as the number of shelves, number of columns, and passage width. 3. Strengthening Safety Protection: l Add safety protection measures to the old shelving, such as collision prevention devices and safety locks, to ensure safety during automated access. III. Re-customization of Old Shelving 1. Choice When Precision Is Insufficient: l If the precision of the old shelving is insufficient to meet AS/RS requirements, re-customization of the shelving may be required. l Newly customized shelving must meet the access requirements of automated equipment and ensure structural stability and sufficient load-bearing capacity. 2. Choice When the Structure Is Unstable: l If the structure of the old shelving is unstable and there are serious problems such as deformation or corrosion, re-customization of the shelving is also required. l Re-customized shelving needs to use high-quality materials and advanced manufacturing processes to ensure long-term stability and durability. IV. Conclusion When upgrading warehouse shelving to an AS/RS, the usability of the old shelving depends on factors such as its structural stability, precision requirements, and load-bearing capacity. If the old shelving meets these requirements and can adapt to the needs of the AS/RS through modification and upgrading, it can continue to be used. Otherwise, the shelving needs to be re-customized to meet the requirements of the AS/RS. In practice, it is recommended to consult a professional warehouse shelving manufacturer or automated system integrator for evaluation and selection.

2025-04-02

Evaluation of old shelves during the upgrade of the intelligent warehouse

02

2025-04

Detailed Explanation of Warehouse Rack Production Process

The production process of warehouse racking is a complex and meticulous process involving multiple key steps. The following is a detailed analysis of the warehouse racking production process: I. Needs Analysis This is the starting point of the production process, the main purpose of which is to clarify key information such as the use of the rack, load-bearing requirements, and spatial dimensions. This information will serve as the basis for subsequent design and production. II. Design The design phase is divided into three stages: preliminary design, detailed design, and design review: 1. Preliminary Design: Based on the results of the needs analysis, a preliminary structural design is carried out, and suitable materials and processes are selected. 2. Detailed Design: The preliminary design is optimized to determine the specific dimensions, connection methods, etc., of the rack, and detailed structural drawings are drawn. 3. Design Review: The design is reviewed to ensure the feasibility and rationality of the design, avoiding unnecessary modifications and adjustments in subsequent production. III. Raw Material Procurement and Inspection According to the design requirements, suitable raw materials are purchased, such as steel (cold-rolled steel, hot-rolled steel, etc.), aluminum, and wood. During the procurement process, special attention should be paid to whether the quality, specifications, and quantity of the materials meet the design requirements. After the raw materials arrive, strict inspection is required to ensure that their quality meets production standards. IV. Cutting and Forming Use a shearing machine to cut the steel into the required size and shape. This process needs to ensure accuracy and quality to avoid affecting subsequent welding and assembly. At the same time, cold rolling forming technology is also used to further process the steel plate into the required shape and size. V. Punching and Sizing 1. Punching: Use special punching equipment to punch the required holes in the steel plate. The size and position of the punching need to be designed according to actual needs for subsequent welding and assembly. 2. Sizing: The steel plate is sized, that is, the dimensions are accurately measured and marked. At the same time, end-face treatment is also required to trim and polish the edges of the steel plate to make the surface smoother. VI. Welding Weld the cut, formed, and punched parts according to the design requirements. Welding quality directly affects the overall stability and load-bearing capacity of the rack. Therefore, the quality and process of welding need to be strictly controlled. Commonly used welding methods include arc welding and gas shielded welding. After welding, the weld needs to be ground and trimmed to improve the appearance and durability of the rack. VII. Correction and Adjustment After welding, the structure of the rack is adjusted and optimized to ensure that it will not deform or tilt during use. This step is usually performed by professional technicians who will carefully inspect and adjust the overall structure of the rack. VIII. Surface Treatment The rack is treated for rust prevention, corrosion prevention, fire prevention, and beautification. Common surface treatment processes include powder coating, spraying, and electroplating. Among them, powder coating is a commonly used treatment method. It uses electrostatic spraying to evenly attach solid powder coatings to the surface of the rack, and then heat curing to form a flat and bright coating. This step can significantly improve the corrosion resistance and appearance of the rack. IX. Assembly and Debugging Assemble the welded and surface-treated materials according to the design requirements. During assembly, attention should be paid to the firmness and accuracy of the connection of each component to ensure the overall performance and use effect of the rack. After assembly, preliminary inspection and adjustment are also required to ensure that the rack can operate normally. X. Inspection and Packaging 1. Inspection: Quality inspection of the completed rack, including appearance inspection, size inspection, load-bearing test, etc. Ensure that the quality of the rack meets the design requirements and usage standards. Non-conforming racks need to be reworked or scrapped. 2. Packaging: Qualified racks will be packaged using shockproof, moisture-proof, and rust-proof measures to ensure that they are not damaged during transportation. After packaging, the rack is ready for shipment. The production process of warehouse racking is a complete process from needs analysis, design, raw material procurement and inspection, cutting and forming, punching and sizing, welding, correction and adjustment, surface treatment, assembly and debugging to inspection and packaging. Each link needs to strictly control the quality and process to ensure the quality and performance of the final product.

2025-04-02

Detailed Explanation of Warehouse Rack Production Process

02

2025-04

Intelligent warehouse storage location density optimization analysis

The maximum density of storage locations in an automated storage and retrieval system (AS/RS) is affected by many factors, including warehouse design, racking type, goods dimensions and weight, the capabilities of the handling equipment, and the company's actual needs. Below is an analysis of the maximum density of storage locations in an AS/RS: I. Influencing Factors 1. Warehouse Design: * The height, area, and layout of the warehouse all affect the density of storage locations. Generally, the taller the warehouse, the more storage levels can be designed, thus increasing the density of storage locations. * The ground load-bearing capacity of the warehouse also affects the layout of the racking and the density of storage locations. 2. Racking Type: * Different types of racking have different load-bearing capacities and space utilization rates. For example, stacker crane racking and shuttle racking commonly used in automated warehouses generally have higher space utilization rates and storage location densities. * The number of levels and columns of racking also affects the density of storage locations. The more levels and the denser the columns, the higher the storage location density. 3. Goods Characteristics: * The dimensions, weight, and packaging method of the goods all affect the density of storage locations. Generally, goods with small dimensions, light weight, and compact packaging can utilize storage space more effectively. 4. Handling Equipment: * The capabilities of the handling equipment also affect the density of storage locations. For example, stacker cranes and shuttle cars can perform handling operations at higher storage locations, thus increasing the density of storage locations. 5. Company Needs: * The company's actual needs also affect the design of storage location density. For example, if a company needs to store a large amount of goods, it will tend to design higher-density storage locations. II. Examples of Storage Location Density * Some large AS/RS, such as the ZhongHan Petrochemical intelligent AS/RS, has as many as 18,000 storage locations and a height of 33 meters, making it a leader among similar warehouses in China. * Other AS/RS, such as the Jinhe Tibetan Medicine intelligent AS/RS, although having a smaller building area (3424.37 square meters), reaches a height of 24 meters and can provide 5772 storage locations. III. Strategies for Improving Storage Location Density 1. Optimize Racking Layout: Through reasonable racking layout and level design, warehouse space can be used more effectively, improving storage location density. 2. Use Automated Equipment: Automated equipment can perform handling operations at higher storage locations, thus increasing storage location density. 3. Standardize Goods Packaging: By standardizing the packaging of goods, storage space can be used more effectively, improving space utilization. 4. Introduce an Intelligent Management System: An intelligent management system can monitor the use of storage locations in real time, optimize inventory management strategies, and further improve storage location density. The maximum density of storage locations in an AS/RS is a relatively complex issue that needs to be considered comprehensively based on multiple factors, including warehouse design, racking type, goods characteristics, handling equipment capabilities, and company needs. By optimizing racking layout, using automated equipment, standardizing goods packaging, and introducing an intelligent management system, the storage location density and storage efficiency of the AS/RS can be further improved.

2025-04-02

Intelligent warehouse storage location density optimization analysis
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